Hockey sticks have gotten bendier in recent years, with an extreme example shown below: Alex Ovechkin getting about 3″ of bend using a 100# stiffness stick. Bending the stick allows a player to get more power out of wrist shots by increasing the throw distance of the puck. There is also some speed advantage to the spring energy stored in the stick — quite a lot in Mr Ovechkin’s case.

A 100# stiffness stick takes 100 pounds of force in the middle to get 1″ of bend. That Ovechkin gets 3″ of bend with his 100# stick suggests that he shoots with some 300 lbs of force, an insane amount IMHO. Most players use a lot less force, but even so a bendy stick should help them score goals.

There is something that bothers me about the design of Alex Ovechkin’s stick though, something that I think I could improve. You’ll notice that the upper half of his stick bends as much as the lower half. This upper-bend does not help the shot, and it takes work-energy. The energy in that half of the bend is wasted energy, and its release might even hurt the shooter by putting sudden spring-stress on his wrist. To correct for this, I designed my own stick, shown below, with an aim to have no (or minimal) upper bend. The modification involved starting with a very bendy stick, then covering most of the upper half with fiberglass cloth.

I got ahold of a junior stick, 56″ long with 60# flex, and added a 6″ extension to the top. Doing this made the stick longer, 62″ long (adult length) and even more bendy. One 1″ of flex requires less force on a longer stick. I estimate that, by lengthening the stick, I reduced it to about 44#. Flex is inversely proportional to length cubed. I then sanded the upper part of the stick, and wrapped 6 oz” fiberglass cloth (6 oz) 2-3 wraps around the upper part as shown, holding it tight with tape at top and bottom when I was done. I then applied epoxy squeezing it through the cloth so that the composite was nearly transparent, and so the epoxy filled the holes. This added about 15g, about 1/2 oz to the weight. Transparency suggested that the epoxy had penetrated the cloth and bonded to the stick below, though the lack of total transparency suggests that the bond could have been better with a less viscous epoxy. Once the epoxy had mostly set, I took the tape off, and stripped the excess fiberglass so that the result looked more professional. I left 23″ of fiberglass wrap as shown. The fiberglass looks like hockey tape.

Assuming I did the gluing right, this hockey stick should have almost all of the spring below the shooter’s lower hand. I have not measured the flex, but my target was about 80 lbs, with improved durability and the new lower center of bend. In theory, more energy should get into the puck. It’s a gift for my son, and we’ll see how it works in a month or so.

Robert Buxbaum, December 5, 2024.